Rourkela, Oct 15, 2025 : Marking a new chapter in industrial innovation and modernization, Rourkela Steel Plant (RSP) has successfully commenced production from its newly installed, state-of-the-art Caster-4 in the Steel Melting Shop-II (SMS-II). This milestone reflects RSP’s continued commitment to technological advancement, operational excellence, and self-reliant manufacturing.
Commissioned in Record Time
In a remarkable feat, the Caster-4 project was executed in just 44 months from the date of contract signing—setting a new benchmark for project implementation across the Steel Authority of India Limited (SAIL) network. The first successful cast was recorded on the evening of October 13, demonstrating flawless execution and operational readiness.
A Global Collaboration for World-Class Technology
The project was executed through a strategic partnership between SAIL, SMS India Pvt. Ltd. (New Delhi), and global technology leader SMS Group GmbH (Germany). The contract, signed on February 16, 2022, aimed to bring cutting-edge continuous casting technology to RSP.
This collaboration brought together international engineering expertise with indigenous operational capability—showcasing India’s growing ability to execute large-scale industrial projects at global standards.
Leadership Applauds Team Effort
Commenting on the achievement, Mr. Alok Verma, Director In-Charge, RSP, said:
“This is a proud moment not just for RSP but for the entire SAIL family. The successful commissioning of Caster-4 is the result of collective commitment, seamless coordination, and tireless efforts across departments. We are committed to taking RSP to even greater heights.”
Why Caster-4 is a Game-Changer
Caster-4 is equipped with advanced automation and precision casting systems designed to:
- Increase casting speed and accuracy
- Improve surface finish and product quality
- Enhance energy efficiency
Allow greater flexibility in steel grades and formats
Its integration into SMS-II marks a significant boost to RSP’s steel-making capacity and aligns with the plant’s broader modernization roadmap. This upgrade positions RSP to meet rising domestic and global demand for high-quality steel, while staying aligned with environmental and operational efficiency goals.
Contributing to ‘Aatmanirbhar Bharat’
The successful commissioning of Caster-4 reflects India’s advancing capabilities in heavy industry and infrastructure development. It underscores RSP’s role in supporting the national vision of ‘Aatmanirbhar Bharat’, by reducing reliance on imported technologies and reinforcing India’s position in global manufacturing.
A Symbol of Progress
The commissioning of Caster-4 is more than a technical achievement—it’s a symbol of RSP’s resilience, innovation, and forward-thinking approach. As the plant continues to modernize and expand, it sets a powerful example for the Indian steel industry and reaffirms Odisha’s vital role in the nation’s industrial growth.
